About Us
Established in the year 1992, we, Prem
Machine Tools (India), are one of the leading manufacturers and suppliers of high quality EPS (Expandable Polystyrene) Molding Machines. Precision engineered, these machines are assured of unhindered functionality and efficiently cater to the requirements of thermocol manufacturers. Apart from
this, our products find wide application in Log-Rewinders, Paper Rewinder, and
Surface Rewinder. Further, being an NSIC certified firm, we ensure that these machines are manufactured from optimum quality products and possess all the requisite salient features like durability, robust construction, easy to operate, minimal maintenance, and long service life.
Our products have received wide acceptance in the market, owing to their international quality standards and norms. To bring more perfection in the product line, we follow advanced and organized manufacturing methodologies, which have been developed by our competent R&D staff on the basis of thorough research analysis. Further, in collaboration with the quality auditors, they have also streamlined better quality testing procedures, which have proved to be very effectual in detecting technical and functional defects in the products. To assist our staff members, we have provided them with the best possible infrastructure, well equipped with latest machines, equipment, and tools. Owing to the availability of such infrastructure, we are efficiently meeting the bulk orders of the clients within the set time period.
Why Us?
We have remained ahead of our competitors because of the following factors:
- Qualitative range of products
- Transparent business dealings
- Well developed manufacturing & research facilities
- Competitive prices
- Timely delivery of consignment
Product Range
We are engaged in manufacturing and supplying a wide rage of EPS Products and Machines & Machine Tools. The complete range includes:
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EPS Products |
|
|
EPS Moulding |
EPS Plates |
|
EPS Boxes |
EPS Cups |
|
EPS Sheets |
Thermocol Bubble Packing Sheets |
|
EPS Pipe Sections |
EPS Fish Boxes |
|
Machine And Machine Tools |
|
|
EPS Cup Making Machines |
Paper Plate Making Machines |
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Thermocol Hydraulic Shape Moulding Machines |
Thermocol Cutting Machines |
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Semi Automatic Hydraulic Shape Moulding Machines |
Paper Rewinders |
|
Thermocol Manual Block Moulding Machines |
Thermocol Pneumatic Semi Auto Block Moulding Machines |
|
Thermocol Preforming Machines |
Log Rewinders |
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Tape Slitting Machines |
Thermocol EPS Mould Machinery |
|
Surface Rewinders |
|
Quality Confirmation
With stringent
efforts, we have acquired NSIC certification
and got the recognition
of being one of the noted manufacturers in this domain. Our market
position has been very well groomed up owing to the quality standard of
our products. Besides, we have delivered satisfactory
performance and provided complete value of money to our valued clients.
Listed below are some of the highlighting aspects, banking on which, we
are consistently delivering quality products to the customers:
- Understanding customer's customized
requirement and offering machinery as per it.
- Bringing improvements
in the machinery by incorporating latest and advanced technologies.
- Upgrading the skills
of team members by providing trainings.
- Maintaining our
quality in compliance with international standards and norms.
Quality Parameters
Before delivery of the manufactured machinery, we conduct on them checks for:
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Blisters/Bubbles |
Shrink Marks |
|
Incomplete Forming, Poor Details |
Very Thin Corners |
|
Scorched Sheet |
Part Sticks In Mould |
|
Blushing Or Colour Intensity Change |
Sheet Sticks To Plug |
|
Whitening |
Sheet Tears While Forming |
|
Webbing, Bridging, Wrinkling |
Corner Cracking In Service |
|
Nibs Or Nipples On Formed Parts |
Heating Unit Moves Too Slowly |
|
Sag Variation Between Sheet Banks |
Heating Unit Moves Too Fast |
|
Excessive Sag |
Feed Drive Motor Does Not Run Or Cuts Out |
|
Chill Marks, Striations |
Main Drive Motor Does Not Run Or Cuts Out |
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Surface Blemishes |
Motor Runs, M/C. Remains Stationary Friction Clutch Slips |
|
Shiny Streaks On Part |
Main Drive Motor Does Not Run When Auto Simulator Is Switched On |
|
Post-Forming Shrinkage, Distortion |
M/C. Would Not Start On Auto Simulator |
|
Warped Parts |
Heating Unit Moves Forward, But No Sheet Feed |
|
Poor Material Allocation |
Scrap Surround Tears |
Our Team
Our dedicated team, keeps an attentive eye on the contemporary needs and demands of the customers for quality EPS Molding Machines. The employees are given frequent training to upgrade their current core forte to higher standards so that customers demand can be met more promptly. Further, our employees are chose under stringent selection procedures, which assess their credential and caliber. The team comprises:
- Design engineers
- Manufacturing engineers
- Marketing engineers
- Testing engineers
- Supervisors
- Skilled workers
Some of the strong points of our team include:
- Focused approach to achieve complete client satisfaction
- Expertise in handling sophisticated process machinery
- Expertise in understanding and improving the quality of the manufactured machines
- Expertise on timely delivery of quality machinery equipment
Sturdy Infrastructural Facility
Supported with a modern
infrastructure, we are efficiently
manufacturing quality products. The infrastructure includes a
manufacturing unit, where advanced machines have been installed.
Procured from world reckoned manufacturers, these machines deliver
unhindered performance and enable us to
maintain a high production capacity to deliver the consignments,
within the given time frame. Besides, we
have various other facilities included in the infrastructure, some of
them are as follows:
- Design office
- Tool-room
- Die shop
- Metal treatment shop
- Fabrication shop
- Paint shop
- Assembly shop
- Testing shop
- CNC Thread milling Machine
- Deep hole boring machine
- Horizontal honing machine
Some of the other salient features of our infrastructure include:
- Advanced process analysis and customization software tools
- Computer aided machining
- Most advanced machine tools and operational techniques
- Paint shop facilities
- Well-equipped assembly shop
Our Machinery Range
Our modern production facilities and services of experienced industry professionals assist us in successfully meeting varied process machinery requirements of thermocol manufacturers. We can deliver these machines in standard as well as custom modifications as demanded by the clients. Our machinery range includes:
- Thermocol Preforming Machine
- Thermocol Manual Block Moulding Machines
- Thermocol EPS Mould Machinery
- Thermocol Cutting Machine
- Thermocol Pneumatic Block Moulding Machine
- Thermocol Fully Automatic Pneumatic Shape Moulding Machines
- Thermocol Pneumatic Shape Moulding Machines
- Log-Rewinders
- Paper Rewinder
- Surface Rewinders
Our Services
To assist the clients, we offer various services like:
- Technical Support
- Team of technical
experts trained to
assist customers on specific problems related to machine
- Operations & Maintenance
- They also guide clients on selection of right range of equipment
- Field Services
- Customer support department comprises of experienced technicians in various branches of engineering
- Expertise in promptly attending to client's service calls
- Trained to promptly attend any maintenance / service related urgent requirement of customers
- Spare Parts
- Ready availability of genuine essential spares
- Training
- Providing training facilities
- Training provided to customer's personnel during assembly & testing of ordered plants
- Training also provided to meet the operation, maintenance and trouble-shooting requirements at client's end
- Manuals
- Detailed and Informative manuals that are delivered to customers at the time of installation
- Manuals consist of detailed information on safety instructions, installation, operation, maintenance, major operational functions, assembly-wise part lists, circuit diagrams
Client
Satisfaction
Being a client-centric organization, we aim at
accomplishing the demands and requirements of the clients in a
proficient manner. Our quality range of EPS Products & Machines and
Machine Tools are fabricated as per the industry recommended
specifications, so that they best serve the purpose. The finalized
products are rigorously checked to ensure that our products are defect
free. We also assure that the products are delivered to the clients,
within the planned time frame. For the same, we have set-up reliable and
trustworthy distribution channels. Apart, our team also offers
effective consultancy and installation services. Owing to all the above
mentioned factors, we have been able to garner a rich client base across
the domestic market.
Our Strengths
We have acquired a remarkable position amongst our patrons. This is because, we provide optimum quality products that are better in performance and cost effective. Mentioned below are some of the factors, owing to which we are moving ahead of our competitors:
- Capability to cater to clients' exact quality and specification demand
- Expertise to manufacture in line with international quality parameters
- Use of best engineering techniques
- All machinery completely free from all kinds of mechanical and technical errors
- Well developed in-house quality testing department to take all appropriate actions to weed out shortcomings in our state-of-the-art machinery
- All machinery backed by efficient after sales services









